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Wednesday, April 19, 2006

Printing Companies Adopt Modern Marketing Practices

Originally appeared in On Demand Journal, April 2006

By Chuck Gehman

One of the myths of the industry is that printing companies don’t really do all that much marketing. This is arguable at best, and my estimation is that if you are a regular reader of On Demand Journal, you are likely to actually put real effort into marketing on a regular basis. This probably even includes things like direct mail and personalization to target customers and prospects with specific offers.

So based on my assumption that you are doing these things, I wanted to talk about taking those activities a step further, using CRM. Certainly, many companies use basic contact managers like ACT or SalesLogix, but that’s only the tip of the iceberg when it comes to CRM for print.

Customer Relationship Management (CRM) is a logical addition to the arsenal any forward-looking printing company needs to compete effectively in today’s marketplace. What I’m going to discuss in this article is not just using CRM for contact management, but implementing a real enterprise CRM environment that can give you the insight into your customers and business that you need to sell more.

There is nothing more important to any company than its customers. That’s why the idea of Customer Relationship Management (CRM), and the systems to implement the concept, has become an area of great interest for printing companies. Printing companies have always gone to great lengths to acquire and retain customers.

Understanding your customers, and what they want, is a fundamental principle of marketing, and is the goal of deploying a CRM system. It’s also about building stronger relationships with them. CRM systems can help printing companies grow by providing these abilities; knowing what they buy, when they want to buy it, and how much of it they will buy. These systems improve a company’s ability to market and sell.

The challenges begin with understanding what CRM is, and how to apply it to a printing business. Customers and prospects give the printing company information about themselves all the time. As a result of every sales call, Request for Proposal or Request for Quote (RFP/RFQ) received, response to an email blast or direct mail campaign, events like PIA (Printing Industries of America, local affiliates) open houses, transactions with existing customers, and even web site visits, they tell us something about themselves.

Printing companies also look for other advantages that will give them the upper hand against their competitors. There are several well discussed ways to achieve such advantages, including Digital Smart Factory concepts, like customer-facing Internet applications and Computer Integrated Manufacturing (CIM) techniques, which primarily address the bottom line in terms of lowering costs by streamlining operations and removing waste, as well as improving quality (although customer-facing Internet applications also help with revenue growth).

CRM is brings top line improvement by helping your company sell more to existing customers and identify new growth opportunities, as well as helping you lower your cost of sales and help retain customers. In this way, it is completely synergistic with CIM for Print because a printer who implements CRM will need the efficiency advantages of CIM to profitably produce the new work the CRM system will help you win.

What exactly is a CRM System?

On a basic level, CRM is the programs that a company uses to connect with its customers. There are really two distinct focus areas of CRM systems:

  • Operational CRM, which focuses on call centers (i.e., CSRs), sales force automation and supply chain management), and
  • Analytical CRM (customer analysis, database marketing)

Operational CRM systems

These systems can range from simple “off the shelf” contact management products to high-end interactive systems that provide product configuration, quote and proposal management, and marketing tools. Some CRM systems incorporate applications to support complex pricing, promotions, commission plans, and team selling methods. Enterprise-level CRM solutions that have traditionally been installed at large companies with many employees have call center, help desk and field service capabilities.

Sales force automation (SFA) is the primary application in the printing industry for operational CRM. There have been simple PC-based software solutions available to small business for several years (think ACT! And Goldmine). These systems provide contact managers (like a fancy address book) and simple tools for keeping track of sales activities and forecasting. These systems usually don’t connect with other systems that printers have—for example, Print MIS systems that have the history of jobs won/lost, and the volume of business that customers provide, nor do they generally provide analytics that help Printers understand what type of products and services customers buy, or how profitable that customer’s business is for the printing company.

But these systems do provide a basic foundation on which you can manage the data coming in from your field—sales reps, CSRs and potentially all the other touch points of customer interaction we’ve discussed. A key to being able to reap the real benefits of CRM is to improve the data going in, so you have valuable data organized in a way that you can execute analysis to achieve your goals (if done right, without “heavy lifting” by an IT staff). A well thought-out and easy-to-use Operational CRM system is essential to provide the foundation via which an analytical CRM system can do its job.

Analytical CRM systems

Analytical CRM software provides a higher level of value in a CRM implementation, because it gives you visibility into the information about customers that you have in your systems that can be used to help make decisions about how to sell to them. These systems have been used by large companies for many years, but at costs ranging from hundreds of thousands to millions of dollars to license, implement and maintain. Much of “data mining” we hear about is really application of “analytical CRM”.

Analytical CRM systems should connect to your other databases (in the printing industry, an example of such a database would be a Print MIS system), and allow you to record and analyze the buying habits of your customers, so that you can offer them goods or services which are targeted to what (and when) they are most likely to buy.

Existing printing company systems, like the Print MIS systems, are loaded with data about customers. The challenge is that raw data does not have value in and of itself—it needs to be turned into useful information. That is where analytical technology comes into play. Analytics in the CRM software helps you “see” patterns in the data you possess so that you can turn the raw data into valuable information and use it to gain insight. EFI’s Enterprise Information System (EIS), is an example of analytical technology combined with Print MIS to bring higher value to data you’ve already collected from numerous activities in your business, and then present that data to the people who need to use it—production and finance managers, as well as executives and sales reps.

A combination of both

At one time, you’d spend a lot of money for one or both of the above types of systems. Today, we’re seeing a combination of these types of systems delivered in affordable packages. Because of the new affordability of this advanced technology, systems with these sophisticated capabilities are now becoming popular with small businesses.

A great example of such a system is Salesforce.com’s monthly subscription-based service (it is software as a service— delivered via the Internet— versus buying, installing and maintaining another server and set of applications). This system is getting to be very popular at printing companies, because of its low cost (and low total cost of ownership- TCO, with no software to install or servers to maintain). Salesforce.com provides the tactical management tools you need to manage your people and their data, and also provides the analytics to help you use that data to your advantage, all in one “seamless” package.

At EFI, we’re building a connection between our PrinterSite Internal system (which gives sales reps and CSRs an Internet-based “view” of sales, estimating and status activities in the Print MIS), and the Salesforce.com system, as well as combining both with our EIS system, to provide all the sales force automation and analytics applications that a CRM system needs to deliver to a printing company environment.

While CRM is relatively new to printing companies (and, in fact, to most small businesses), it has been around for quite a long time in corporate enterprise. Our industry is well positioned to reap the benefits of the experience of many other, larger endeavors (both successes and failures) to make the most of CRM implementations.

Managing sales activities with a CRM system

Sales force automation (SFA) is one of the cornerstone applications for CRM for printers. It gives businesses the upper hand with their sales data, by providing the tactical, Operational CRM we’ve discussed. One of the key benefits to using SFA is to let companies manage people and processes more effectively, so reps can close more deals. Sales reps spend more time selling and less time on “grunt work”.

One of the key impediments to any software installation, especially one that targets busy sales reps, is ease of use. Reps need solutions that make their jobs easier, not more complicated. Sales reps often care about only one thing: “how much money is it going to put in my pocket?” A system like Salesforce.com gives them fast access to data — online, offline, and via mobile devices — and links to popular tools like Microsoft Office and Outlook. An interface that is simple and intuitive, that delivers valuable information that the rep would otherwise have to hunt for, and that works with other PC-based tools they already have, leads to adoption.

Without total adoption, you won’t get the benefits of a CRM implementation. CRM implementations naturally offer benefits to the printing company itself that greatly exceed those delivered to an individual sales rep. To get sales reps to “buy in”, a solution has to be extremely easy to use and provide direct benefits to the rep.

For owners and senior managers of a printing company, the analytical side of CRM takes precedence. Some of the applications may overlap among different staffers in your company. For example, in many small companies, the President of the company may also be the top sales executive. A sales manager might also be a key individual sales contributor. There may be others that need to see the data provided by the CRM system, too—for example, production managers and accounting staffers: so they can plan for future production needs and make important business decisions.

Sales Rep Applications

Sales reps have a unique set of applications they need from a CRM system. Their primary goal is to meet the challenges of managing the day-to-day business flow with customers, with the desired outcome of winning each deal.

Opportunity Tracking

Sales reps want to make sure they win all possible opportunities that present themselves from customers. With a CRM application, they can track all their opportunity-related data, including milestones, decision makers, partners, customer communications, and a host of other information unique to the particular printing company, its customers and its products.

Opportunity Update Reminders

With the sheer volume of business communication today, you need automation to remind you of upcoming challenges and opportunities. A good system should let you automatically schedule email reminders to ensure the sales people keep their opportunities up-to-date, for example to make sure an important quote gets delivered to the decision making print buyer prior to the deadline. In addition, managers should be able to set up automatic, recurring emails for themselves and their teams.

Win-Loss Analysis

Why didn’t your company get the bid? How many times did you provide a quote to the same print buyer in the last six months, only to be rejected? Who is winning the bids? Identify the key issues that are costing you sales, and stay on top of past and emerging competitive trends.

Pipeline Analysis

This is important for both reps, and managers. You need to be able to see what the next month, or the next quarter, looks like from a sales perspective. What is the level of confidence that the sales rep has in winning the bids you’ve quoted? Perform segmented, historical, and rolled-up pipeline analysis for insight to help shape your business and drive it forward.

Managers are more likely to embrace CRM than individual sales reps. Reasons include their need for better visibility into the activities of their reps, the total picture of the manager’s business, and the insight a CRM system will provide into where each rep stands with their pipeline versus their quota.

Managers will typically use the same applications as sales reps, and add a few more. Some of the most important applications for managers include:

Competitor Tracking

Track the competition and key competitive issues on each deal. Roll up competitive data in win-loss reports to understand competitive trends and emerging threats. Who are the competitors we are up against? What are they doing that we aren’t?

Opportunity Analysis

Managers need to be able to analyze their team’s sales pipeline across multiple reps, so they can quickly identify and eliminate any bottlenecks in the sales cycle or determine the cause of downgraded sales opportunities. How can I help my reps be more effective, so they can win more deals?

Forecasting

Sales managers want to know where to focus their resources. A clear, accurate, up-to-the-minute forecast gives everyone in the organization a clear, reliable understanding of near-term events so they can focus their resources accordingly.

Similarly, because of the benefits CRM delivers virtually “automatically” to executives, they will often drive the purchase of a CRM solution. They need accurate information so they can evaluate their company's past performance while looking ahead to the future. They want to answer critical business questions quickly without sifting through reams of data.

Forecast Customization and Roll-Up

This is information that many different groups within a printing company can use. You should be able to use any forecasting methodology you choose and view sales data by timeline, manager, territory, individual sales rep, product line, product unit, expected close date, and more. Roll up sales information across unlimited levels of sales regions. Drill down for a closer look at the details behind the numbers. Production planners need to know what business they can expect, so they can staff up appropriately. Accounting staffers need to know what the job load will look like so they can plan cash flow for buying consumables and buy-outs.

Product Tracking

Are we selling the right products to the right customers? Which products are our most competitive and profitable? You’ll want to be able to track product-level information on each sales opportunity, including quantity, standard price, quoted price, and product codes.

Reporting and Charting Tools

Every organization has a unique set of goals and needs from which they view the data that is captured in its systems. Any system you implement will need to have the ability to create and customize reports on the fly and produce custom, highlighted charts with easy-to-use wizards.

Furthermore, one of the biggest fears of printing company owners and senior sales managers is addressed by CRM solutions: that of sales reps leaving with valuable account intelligence. Because you can control access to the information, and because reps “must” input their data into the CRM system, an owner or senior manager will always have up-to-date, and in-depth, information that they need to support a departing rep’s accounts in the event that he leaves.

CRM systems provide a “corporate memory” of the customer side of the business, so you aren’t as dependent as you might be if important proprietary information is kept in the heads of a few staffers.

The Value of the Customer

Most successful companies are acutely aware that it costs a lot more to acquire a new customer than to hold onto an existing account. Improving customer satisfaction should keep costs down, but only if it is executed properly and proactively.

Do you consider your customer service reps to be a “call center?” In effect, that’s what they are—even if you only have a couple of staffers. They are in place to support the ad-hoc needs of customers calling in to get service around the jobs you’ve sold.

With a CRM implementation used by both sales reps and CSRs, you will be able to track customer’s orders, provide status and respond to requests for changes in an optimal way that causes the least amount of pain for your own people and for the customer. A good CRM system can provide the foundation for a new level of excellence in customer service. It will help all the members of your team focus on the common goals of your company.

Wednesday, January 18, 2006

Customer Relationship Management (CRM): What does it mean to the printing company?

Originally appeared in GATF Technology Forecast 2006

By Chuck Gehman

There is nothing more important to any company than its customers. That’s why the idea of Customer Relationship Management (CRM), and the systems to implement the concept, has become an area of great interest for printing companies. Printing companies have always gone to great lengths to acquire and retain customers. And since the number of potential customers is finite, and it is well documented that there are more printing companies than there are profitable print jobs to go around these days, competition among printing companies for customers (and a worthy share of their business) has become fierce.

CRM is, on a basic level, all about understanding customers and building stronger relationships with them. CRM systems can help printing companies grow by providing the ability to know who their customers are, what they buy, when they want to buy it, and how much of it they will buy. These systems improve a company’s ability to market and sell. Knowing who your customers are, and what they want, is a fundamental principle of marketing, and is the goal of deploying a CRM system.

This simple idea should be relatively easy for any printing company to implement. Customers and prospects give the printing company information about themselves all the time. As a result of every sales call, Request for Proposal or Request for Quote (RFP/RFQ) received, response to an email blast or direct mail campaign, events like PIA (Printing Industries of America, local affiliates) open houses, transactions with existing customers, and even web site visits, they tell us something about themselves. The challenges begin with understanding what CRM is, and how to apply it to a printing business.

Printing companies also constantly look for advantages that will give them the upper hand against their competitors. There are several well discussed ways to achieve such advantages, including Digital Smart Factory concepts, like customer-facing Internet applications and Computer Integrated Manufacturing (CIM) techniques, which primarily address the bottom line in terms of lowering costs by streamlining operations and removing waste, as well as improving quality (although customer-facing Internet applications also help with revenue growth).

Conversely, the appeal of CRM is that it brings primarily top line improvement by helping your company sell more to existing customers and identify new growth opportunities. It can also help you lower your cost of sales and help retain customers. CRM is very compatible with CIM for Print for a number of reasons, the main one being that a printer who implements CRM will need the efficiency advantage CIM provides to profitably produce all the new work the CRM system will help you win.

What exactly is a CRM System?

The definition of CRM used to be somewhat fuzzy. There was a CRM “craze” in the late nineties and early 2000’s, a period in which software companies with all breeds and stripes of applications called what they were selling “CRM”. This helped to defocus the definition of CRM, and its understanding. On a basic level, it can be said that CRM is the programs that a company uses to connect with its customers. There are really two distinct focus areas of CRM systems:

  • Operational CRM, which focuses on call centers (i.e., CSRs), sales force automation and supply chain management), and
  • Analytical CRM (customer analysis, database marketing)

Operational CRM systems

These systems can range from simple “off the shelf” contact management products to high-end interactive systems that provide product configuration, quote and proposal management, and marketing tools. Some CRM systems incorporate applications to support complex pricing, promotions, commission plans, and team selling methods. Enterprise-level CRM solutions that have traditionally been installed at large companies with many employees have call center, help desk and field service capabilities.

Sales force automation (SFA) is the primary application in the printing industry for operational CRM. There have been simple PC-based software solutions available to small business for several years (think ACT! And Goldmine). These systems provide contact managers (like a fancy address book) and simple tools for keeping track of sales activities and forecasting. These systems usually don’t connect with other systems that printers have—for example, Print MIS systems that have the history of jobs won/lost, and the volume of business that customers provide, nor do they generally provide analytics that help Printers understand what type of products and services customers buy, or how profitable that customer’s business is for the printing company.

But these systems do provide a basic foundation on which you can manage the data coming in from your field—sales reps, CSRs and potentially all the other touch points of customer interaction we’ve discussed. A key to being able to reap the real benefits of CRM is to improve the data going in, so you have valuable data organized in a way that you can execute analysis to achieve your goals (if done right, without “heavy lifting” by an IT staff). A well thought-out and easy-to-use Operational CRM system is essential to provide the foundation via which an analytical CRM system can do its job.

Analytical CRM systems

Analytical CRM software provides a higher level of value in a CRM implementation, because it gives you visibility into the information about customers that you have in your systems that can be used to help make decisions about how to sell to them. These systems have been used by large companies for many years, but at costs ranging from hundreds of thousands to millions of dollars to license, implement and maintain. Much of “data mining” we hear about is really application of “analytical CRM”.

Analytical CRM systems should connect to your other databases (in the printing industry, an example of such a database would be a Print MIS system), and allow you to record and analyze the buying habits of your customers, so that you can offer them goods or services which are targeted to what (and when) they are most likely to buy.

Existing printing company systems, like the Print MIS systems, are loaded with data about customers. The challenge is that raw data does not have value in and of itself—it needs to be turned into useful information. That is where analytical technology comes into play. Analytics in the CRM software helps you “see” patterns in the data you possess so that you can turn the raw data into valuable information and use it to gain insight. EFI’s Enterprise Information System (EIS), is an example of analytical technology combined with Print MIS to bring higher value to data you’ve already collected from numerous activities in your business, and then present that data to the people who need to use it—production and finance managers, as well as executives and sales reps.

A combination of both

At one time, you’d spend a lot of money for one or both of the above types of systems. Today, we’re seeing a combination of these types of systems delivered in affordable packages. Because of the new affordability of this advanced technology, systems with these sophisticated capabilities are now becoming popular with small businesses.

A great example of such a system is Salesforce.com’s monthly subscription-based service (it is software as a service— delivered via the Internet— versus buying, installing and maintaining another server and set of applications). This system is getting to be very popular at printing companies, because of its low cost (and low total cost of ownership- TCO, with no software to install or servers to maintain). Salesforce.com provides the tactical management tools you need to manage your people and their data, and also provides the analytics to help you use that data to your advantage, all in one “seamless” package.

At EFI, we’re building a connection between our PrinterSite Internal system (which gives sales reps and CSRs an Internet-based “view” of sales, estimating and status activities in the Print MIS), and the Salesforce.com system, as well as combining both with our EIS system, to provide all the sales force automation and analytics applications that a CRM system needs to deliver to a printing company environment.

While CRM is relatively new to printing companies (and, in fact, to most small businesses), it has been around for quite a long time in corporate enterprise. Our industry is well positioned to reap the benefits of the experience of many other, larger endeavors (both successes and failures) to make the most of CRM implementations.

Managing sales activities with a CRM system

Sales force automation (SFA) is one of the cornerstone applications for CRM for printers. It gives businesses the upper hand with their sales data, by providing the tactical, Operational CRM we’ve discussed. One of the key benefits to using SFA is to let companies manage people and processes more effectively, so reps can close more deals. Sales reps spend more time selling and less time on “grunt work”.

One of the key impediments to any software installation, especially one that targets busy sales reps, is ease of use. Reps need solutions that make their jobs easier, not more complicated. Sales reps often care about only one thing: “how much money is it going to put in my pocket?” A system like Salesforce.com gives them fast access to data — online, offline, and via mobile devices — and links to popular tools like Microsoft Office and Outlook. An interface that is simple and intuitive, that delivers valuable information that the rep would otherwise have to hunt for, and that works with other PC-based tools they already have, leads to adoption.

Without total adoption, you won’t get the benefits of a CRM implementation. CRM implementations naturally offer benefits to the printing company itself that greatly exceed those delivered to an individual sales rep. To get sales reps to “buy in”, a solution has to be extremely easy to use and provide direct benefits to the rep.

For owners and senior managers of a printing company, the analytical side of CRM takes precedence. Some of the applications may overlap among different staffers in your company. For example, in many small companies, the President of the company may also be the top sales executive. A sales manager might also be a key individual sales contributor. There may be others that need to see the data provided by the CRM system, too—for example, production managers and accounting staffers: so they can plan for future production needs and make important business decisions.

Sales Rep Applications

Sales reps have a unique set of applications they need from a CRM system. Their primary goal is to meet the challenges of managing the day-to-day business flow with customers, with the desired outcome of winning each deal.

Opportunity Tracking

Sales reps want to make sure they win all possible opportunities that present themselves from customers. With a CRM application, they can track all their opportunity-related data, including milestones, decision makers, partners, customer communications, and a host of other information unique to the particular printing company, its customers and its products.

Opportunity Update Reminders

With the sheer volume of business communication today, you need automation to remind you of upcoming challenges and opportunities. A good system should let you automatically schedule email reminders to ensure the sales people keep their opportunities up-to-date, for example to make sure an important quote gets delivered to the decision making print buyer prior to the deadline. In addition, managers should be able to set up automatic, recurring emails for themselves and their teams.

Win-Loss Analysis

Why didn’t your company get the bid? How many times did you provide a quote to the same print buyer in the last six months, only to be rejected? Who is winning the bids? Identify the key issues that are costing you sales, and stay on top of past and emerging competitive trends.

Pipeline Analysis

This is important for both reps, and managers. You need to be able to see what the next month, or the next quarter, looks like from a sales perspective. What is the level of confidence that the sales rep has in winning the bids you’ve quoted? Perform segmented, historical, and rolled-up pipeline analysis for insight to help shape your business and drive it forward.

Managers are more likely to embrace CRM than individual sales reps. Reasons include their need for better visibility into the activities of their reps, the total picture of the manager’s business, and the insight a CRM system will provide into where each rep stands with their pipeline versus their quota.

Managers will typically use the same applications as sales reps, and add a few more. Some of the most important applications for managers include:

Competitor Tracking

Track the competition and key competitive issues on each deal. Roll up competitive data in win-loss reports to understand competitive trends and emerging threats. Who are the competitors we are up against? What are they doing that we aren’t?

Opportunity Analysis

Managers need to be able to analyze their team’s sales pipeline across multiple reps, so they can quickly identify and eliminate any bottlenecks in the sales cycle or determine the cause of downgraded sales opportunities. How can I help my reps be more effective, so they can win more deals?

Forecasting

Sales managers want to know where to focus their resources. A clear, accurate, up-to-the-minute forecast gives everyone in the organization a clear, reliable understanding of near-term events so they can focus their resources accordingly.

Similarly, because of the benefits CRM delivers virtually “automatically” to executives, they will often drive the purchase of a CRM solution. They need accurate information so they can evaluate their company's past performance while looking ahead to the future. They want to answer critical business questions quickly without sifting through reams of data.

Forecast Customization and Roll-Up

This is information that many different groups within a printing company can use. You should be able to use any forecasting methodology you choose and view sales data by timeline, manager, territory, individual sales rep, product line, product unit, expected close date, and more. Roll up sales information across unlimited levels of sales regions. Drill down for a closer look at the details behind the numbers. Production planners need to know what business they can expect, so they can staff up appropriately. Accounting staffers need to know what the job load will look like so they can plan cash flow for buying consumables and buy-outs.

Product Tracking

Are we selling the right products to the right customers? Which products are our most competitive and profitable? You’ll want to be able to track product-level information on each sales opportunity, including quantity, standard price, quoted price, and product codes.

Reporting and Charting Tools

Every organization has a unique set of goals and needs from which they view the data that is captured in its systems. Any system you implement will need to have the ability to create and customize reports on the fly and produce custom, highlighted charts with easy-to-use wizards.

Furthermore, one of the biggest fears of printing company owners and senior sales managers is addressed by CRM solutions: that of sales reps leaving with valuable account intelligence. Because you can control access to the information, and because reps “must” input their data into the CRM system, an owner or senior manager will always have up-to-date, and in-depth, information that they need to support a departing rep’s accounts in the event that he leaves.

CRM systems provide a “corporate memory” of the customer side of the business, so you aren’t as dependent as you might be if important proprietary information is kept in the heads of a few staffers.

The Value of the Customer

Most successful companies are acutely aware that it costs a lot more to acquire a new customer than to hold onto an existing account. Improving customer satisfaction should keep costs down, but only if it is executed properly and proactively.

Do you consider your customer service reps to be a “call center?” In effect, that’s what they are—even if you only have a couple of staffers. They are in place to support the ad-hoc needs of customers calling in to get service around the jobs you’ve sold.

With a CRM implementation used by both sales reps and CSRs, you will be able to track customer’s orders, provide status and respond to requests for changes in an optimal way that causes the least amount of pain for your own people and for the customer. A good CRM system can provide the foundation for a new level of excellence in customer service. It will help all the members of your team focus on the common goals of your company.

Summary

Customer Relationship Management (CRM) is a logical addition to the IT arsenal any forward-looking printing company needs to compete effectively in today’s marketplace. There’s never been a better time to embrace this idea, both from a cost standpoint and from the benefits it can bring.

A lot of printing companies don’t really do all that much marketing. However, if there were only one marketing initiative you would implement in 2006, I’d suggest that it should be CRM. By using CRM to know who your customers are, what they buy, when they want to buy it, and how much of it they will buy, you can logically figure out how to make them buy those things from you. The end result—success!

Monday, August 1, 2005

Keep it CIMple

What can computer integrated manufacturing do for you?

By Chuck Gehman

Originally appeared in American Printer magazine, August 2005

Read the article online here at American Printer's website.


Computer integrated manufacturing (CIM) can be defined as the integrated use of computers in manufacturing and other business processes, such as sales, finance, management and distribution. The primary theme of CIM is to deploy systems that can be accessed by employees across the company, from design and development to manufacturing, distribution, billing and post-sale relationship support.

“7 Myths of Computer Integrated Manufacturing (CIM)”

The 7th Annual Digital Smart Factory Forum


Conference held June 15-17, 2005 at the Fountainbleu Resort in Miami Beach, Florida

Originally appeared in GATFWorld Magazine, August 2005

By Chuck Gehman

It’s hard to believe we’ve just completed the seventh annual Digital Smart Factory Forum event in Miami this June. It seems like only yesterday we first convened to discuss automating print processes and CIM (Computer Integrated Manufacturing) applications for print.

If you’ve read my articles in the GATF Tech Forecast for the last few years, then you already know the history and goals of the Digital Smart Factory Conference and the DSF Committee of the Research and Engineering Council of the NAPL. You can go back and read those many articles if you are interested in the history of the Forum. In this article, I’d like to report on this year’s forum and its implications for the industry and what it may predict about technology and the printing industry in the future.

The Digital Smart Factory’s focus on streamlined production, automation, interoperability, and building a better customer experience, is directly aligned with the goals that profitable, forward-looking printers have embraced since long before the group’s founding. Frank Romano pointed this out very succinctly in his special presentation to the forum this year—drawing parallels between many of our philosophies and the writings of printing visionary Charles Francis, who articulated some of our goals in his 1917 book, Printing For Profit. Francis said, “The only way to make money in the printing business is to do work a little better, finish it a little more promptly, and make fewer blunders than others.” Well said, and amazingly still the keys to success today as Frank aptly pointed out. I’ll talk more about some of Frank’s observations later in this article.

However, our specific emphasis on the use of computer systems—customer-facing web applications, connecting to those used for business and manufacturing, and then using them to analyze business and production performance, has never been more timely and of interest to more printers, as shown by the attendees of the Forum.

These are ideas that many in the printing industry once thought weren’t applicable. As a custom, on-demand manufacturing environment, many assumed we could never apply the kind of rigorous process controls advocated by such systems. But interestingly enough, if you look outside of print at where the manufacturing world has gone, you will see that manufacturers of all types are increasing offering “custom” products, with shorter runs. How to accomplish this, and more, was what we heard at this year’s conference.

The 7th Annual Digital Smart Factory Forum began with a joint session with EFI’s Connect user conference, in which the NAPL’s Chief Economist Andy Paparozzi delivered a special “State of the Industry” report. Paparozzi is by far the most “exciting” economist as a speaker you are likely to encounter. You can obtain a copy of his presentation and his analysis of where the business is going over the next couple of years, from the NAPL.

The First Day
Tim Daisy from Kodak, and Mark Evans from Chicago-based printing company JohnsByrne (both individuals are long time CIM and Smart Factory visionaries, and JohnsByrne is one of the earliest CIM advocates and perhaps the first company in the industry to implement JDF for press and prepress connectivity) hosted a tutorial for first time attendees. This tutorial was a new “feature” of the Forum, and veterans Daisy and Evans provided both the deep background and good information about how to most benefit from the upcoming days of the conference.

Barb Pellow “Tells it Like it Is”
The Forum began in earnest with a rousing keynote address by Barbara A. Pellow, Chief
Marketing Officer and Vice President of the Kodak Graphic Communications Group.
Her subject was Integrating Companies, Processes and Customers into the Digital Smart
Factory.

Pellow began her talk by explaining that the most important focus for a successful printing operation is the customer. New channels of communication are changing the way companies interact with their customers. Everyone reading this magazine knows that Printers must increasingly deal with shorter runs, reduced turnaround times, increased pricing pressure, and viable alternatives to print. A common theme heard throughout the rest of the conference, but introduced first by Pellow, is the idea that “better, faster and cheaper” is not the way to deal with the changes the industry is facing.

Instead, a better strategy is to adopt new workflows, and to become adept at cross-media applications in addition to print. Adding process design, technology evaluation, development, testing, deployment, and analysis (common tools used by information technology professionals) rounds out the equation for transitioning from being a “printer” to being a “communication service provider”. Certainly, Pellow made the point that the transition to digital print represents a great opportunity for forward-looking printers that encompasses both print manufacturing and information technology. Barb offered numerous case studies of companies employing these strategies.

How to Build a Digital Smart Factory
Tim Daisy then hosted a panel entitled The Digital Smart Factory: Where to Begin. Joining Tim were Mark Evans, Vice President of Technology and Business Development at JohnsByrne; Ray Hartman, Group Executive Vice President for Manufacturing Technology at R. R.Donnelley & Sons; Murray Oles, Chief Technology Architect at venerable label and packaging concern Fort Dearborn Company and Principal at Chalex Corporation; and Vincent Sita, Vice President of Manufacturing at Florda Printer Rex 3.

Hartman, a long-time proponent of the Digital Smart Factory concept and also a long-time R+E Council member, began by noting that he is spending $26 million to build the first Digital Smart Factory for Donnelley, in Atlanta, after a significant success with Nielsen Printing (discussed at last year’s forum) in Cincinnati. Computer integrated manufacturing, said Hartman, is critical to profitability, and JDF is out to eliminate “old school” print production processes. JDF, said Hartman, is like the dashboard in your car. It would be foolish, he said, to drive with no instruments in a car, and it is equally foolish to run a printing business without similar information. At Nielsen, the idea was to automate and integrate, while improving visibility and creating collaborative environments. This was done by connecting the JDF nodes and thus linking ‘silos’ in the printing company. The Nielsen objectives were to:

· Reduce the overall cost of manufacturing
· Reduce cycle times
· Create straight through processing
· Develop integrated production processes (‘RPM,’ for repeatable, predictable and
measurable results)

Hartman gave the group an update on the success at Nielsen, and then described how RRD is taking CIM, JDF and the Digital Smart Factory to new levels at the new facility in Atlanta, with the unique benefit of being able to design a plant “from the ground up” because a new freeway required moving the former operation to a new site.

The next speaker was Murray Oles, who spoke in detail about how Fort Dearborn is an integral part of their customer’s supply chain. The issues facing the company include managing a database of about 100,000 labels, which are ganged primarily on conventional presses. The company also does flexography, gravure, and digital (Indigo) printing for labels. Reacting quickly in a changing world where there are new consumer products on the shelf weekly at supermarkets provided an excellent case study for Smart Factory concepts.

Vincent Sita, another returning speaker at the forum, spoke next about his company, Rex 3, a $24 million operation that began as a photoengraver. Today the company operates six Komori sheetfed presses, and recently began employing digital and Variable Data Printing. Sita described how the Digital Smart Factory ideas help improve productivity and eliminate errors. At Rex 3, the cost of reprints due to plant error is approximately 0.5 percent of sales. He talked about how any mistake made in the plant is a taken with the utmost level of seriousness. A JDF advocate, who is just starting to implement the technology as vendors make solutions available, Sita described how in many cases JDF would have prevented errors in processes. For example, a customer service representative typed the wrong numbers into the work order and a book was trimmed to the wrong size. The idea of CIM, Sita said, is to simply try to reduce the occurrence of “stupid”mistakes, by eliminating re-keying and expressing job intent beginning with the customer, through the manufacturing process.

Mark Evans talked about a unique new business opportunity JohnsByrne created with their customer Cancer Treatment Centers of America. The group uses a direct-to-patient model, with most patients suffering from third or fourth stage cancer and who have already exhausted most options in the traditional healthcare system. CTCA’s marketing relies on television, radio, the Internet, research, and patient referrals. All leads flow into a telemarketing center, where the people who answer the telephone are trained as cancer information specialists.

By working with JohnsByrne, the client realized cost reductions of 65 percent, verified by audit. The savings funded development of new initiatives (a literature distribution
system, client segmentation program, personalized response system, and comprehensive
reporting). The response time today is 12 hours, and sales have increased by 12 percent. Evans stressed how important the element of “trust” is to JohnsByrne and this customer; when a potential patient calls in to request information, the key is that they receive the promised, relevant information, exactly when the call center representative promised it.
Currently the error rate is 1 in 35,000 shipments.

Frank Romano Shakes Things Up
The first day of the forum came to a dramatic climax with Frank Romano, Professor Emeritus at Rochester Institute of Technology, whose talk, entitled CIM: Why Now? (Sink or CIM), challenged assumptions and the hype generated by industry associations and vendors. The role of the “constructive cynic” is one that Romano plays very well, and his opinions matter to the industry. Drawing from historical data, and his own personal analysis, Romano explained that the issues facing the industry are not new—they just have a new urgency in today’s business climate. The complex jobs are where the money is, said Romano. Complexity involves things like multiple substrates in the same job, multiple printing technologies, foil stamping, embossing, fancy bindings, and the like.

Romano said there is no single CIM. You cannot buy a “can of JDF”. You cannot buy one workflow that does it all. Every vendor has great equipment. Legacy equipment is not going away. Too much manual intervention still exists. Many in the audience (which tends to be a group of people who already believe in the concept of the Digital Smart Factory) felt that Romano was overly critical, and played down the benefits that JDF and other CIM technologies can bring.

However, in the end, Romano landed the plane smoothly in support of the concept, saying that CIM and the Digital Smart Factory must include support for PDF, Internet integration with customers and third-party vendors, digital and conventional printing, databases, as well as faster and better job entry and business analysis using MIS systems. It’s these technologies that will enable printers to make money doing the complex jobs.

Day Two
The second day of the conference began with a subject that is becoming “hot” for commercial printers of all sizes… digital. Although the word is “digital” is part of the Digital Smart Factory” name, the group largely consists of web and sheetfed offset printers. Adding digital printing technologies to such operations is an area in which Printers can’t get enough information.

Adding Digital to Commercial Print
Xerox’s John Hamm led a panel that discussed the challenges and opportunities inherent in adding production-class digital print equipment to a commercial print operation, with speakers including users of Xerox iGen3, Kodak Nexpress and Indigo gear. Peter Dunne of Franklin Trade Graphics, a Xerox user, Dean Hanisko from Great Lakes Integrated (Nexpress and DI press user), Murray Oles from Fort Dearborn (Indigo), and Kevin Roarke from Bennett in Atlanta (also a company adding Xerox digital to a commercial operation) discussed their varied experiences with the vendor’s gear and fitting it into their commercial print operation and the Smart Factory concept.

Achieving “Buy In” Throughout Your Organization
For a technical stakeholder (operations or production management, Chief Technology Officer, Chief Information Officer, owner—the profile of most attendees at the conference) who is trying to change the way their company approaches the printing business, the next panel was very important. Selling the concepts we’ve been talking about, to everyone in a company, is essential if they are to take hold. Bob Whitton of the Arellton group led a panel discussion that focused on the key stakeholders throughout a printing company, and what they need to understand to be able to embrace the ideas of the Digital Smart Factory.

The panel began with Jim Aust from Kodak, talking about how to communicate the value of new equipment by calculating ROI (Return On Investment) for new capital investments. Ted Hagler, from Papa John’s Pizza (a successful commercial print operation in addition to making great Pizza) talked about how to involve employees in the Digital Smart Factory, and help them understand their important contribution.

The Papa John’s Pizza printing operation consists of 85 people. They use a web-enabled order system, which enables stores and franchisees to order their collateral materials. They have Heidelberg sheetfed and web presses and are very critical of color because of food reproduction issues. They use EFI AutoCount feeding an EFI PSI system with PrintFlow dynamic scheduling.

Hagler’s dynamic presentation emphasized measurement, especially of productivity. He said it is important to engage team members in continuous improvement efforts such as quality circle meetings, makeready reduction teams, run speed improvement systems, and standard bearers programs. He specified five key metrics he uses:
· Makeready times
· Run speeds
· Waste numbers
· Rework and spoilage
· Softer metrics: time spent on preventive maintenance, employee attendance, communications effectiveness, and quarterly versus annually reviews.

Managing the metrics involves:
· Monthly profit center reports (labor productivity by cost center detail report)
· Operator data collection
· Standards and operating results posted
· Merit increases tied to standards based performance
· Quarterly incentive plan tied to monthly budget performance.

Bill Jacot, from high-end printer LAGraphico serving primarily movie studios in Hollywood, explained how to “sell to management”, but not just senior management—all operational managers within a company must “buy in”. Finally, Drew Sechrist from Salesforce.com, the wildly successful CRM (Customer Relationship Management) vendor, talked about using Digital Smart Factory concepts in selling, and sales force automation.

Customer Facing Systems
One of the most important things that separates the Digital Smart Factory idea from CIM and JDF concepts, is that we’ve always incorporate a strong emphasis on customer-facing systems—taking a real supply chain view of the printing process and industry. Former R+E Council President Laura Gale led a panel called Integrating the Customer into the Digital Smart Factory: Customers are Strong Advocates for a Fully Integrated Smart Factory, which included Dean Hanisko from Geat Lakes Integrated, Todd Kalagher from the venerable Finlay in Hartford, Connecticut, and Kelly McCathran from Adobe Systems.

The first speaker was Kelly McCathran, Service Provider Evangelist at Adobe. She gave an excellent overview of the new capabilities in Adobe Creative Suite 2 (CS2), and gave a demonstration of the new JDF tools that are incorporated in Acrobat 7.

Todd Kalagher, President of Finlay told the group that his primary purpose in attending the conference was to gauge where his company stands in the journey toward being a Digital Smart Factory. Kalagher said that buying new equipment is easy; implementing that equipment effectively is much more difficult. At Finlay Printing, Kalagher has deployed EFI Hagen OA, MAN-Roland Pecom, and HP production flow, all very recently and almost simultaneously.

Kalagher’s take on Smart Factory concepts is from a customer-needs perspective. He told the group that it is necessary to determine what the customer is trying to accomplish, how he can help, and whether it is worth it. Asking “Where’s the beef?” Kalagher said that it is important to illustrate the process and to define the “big” words. These include project management, workflow, collaborative work environment, and data mining. Kalagher was clear that the terms must be defined in the customer’s own language.

Next up was Dean Hanisko of Great Lakes Integrated, a 74 year old, $20 million family- owned company in Cleveland, Ohio. A few years ago, Great Lakes began to broaden their scope beyond “just printing”. The Integrated business has three components: printing, direct fulfillment, and Internet access technologies. The company’s software cornerstone is EFI’s Hagen OA, with PrinterSite Internal, PrinterSite Exchange, and a number of internally developed Microsoft .net applications. They company’s internally-developed Aksess system creates a marketing communications portal through which customers can manage and distribute digital images and documents, facilitate offering literature and other collateral, and manage their print inventory. Customer facing applications are done via the Internet. Jobs may come through web submission, digital asset management, document management, custom web to print, and inventory management applications. Hanisko’s described the need to address customers differing objectives, based on their particular need to solve business problems. Hanisko told the group that the combination of the different services offered by the company results in a more profitable mix than “just printing”.

Where does Color Management fit in the Digital Smart Factory?
Steve Fullerton from Kodak Polychrome Graphics led a panel to discuss Color Integrity in the Digital Smart Factory. Charles Koehler from Heidelberg gave an informative presentation on the JDF-enabled color management tools in the company’s Prinect family of products. John Mitchell from MMResources in Toronto described EFI’s ColorProof family of products, and the easier, “color-by-the-numbers” approach to remote proofing that can be implemented using the popular inkjet proofing solutions.

Maximizing IT Investments
Mark Evans from JohnsByrne, Wayne Angstrom from St Ives and Todd Kalagher from Finlay then led the group in an interactive discussion about why companies make IT investments that go underutilized.

Wrapping Up
The last day of the conference began with Larry Warter from Enovation Graphics, a Fujifilm Company, outlining the many industry standards and initatives that help Printers create a Digital Smart Factory. Bill Kwiatkowski from Opus Direct talked about the enormously positive impact ISO quality registration had on his company. Bill Lavelle, a long time Smart Factory proponent, formerly with TV Guide and now with Agfa, discussed emerging workflows. Peter Doyle, from Action Printing talked about dealing with legacy equipment and the workflow components of CIM. The company has documented a dramatic reduction in waste and has cut makeready time from19 minutes to from 13 to 14 minutes for all makereadies by implementing CIM concepts.

Gareth O’Brien from Objective advantage presented a case study on a international magazine printer receiving files from publishers using PDF and JDF for job submission.

A Call to Action
Dennis Mason, of Mason Consulting, presented a study of computer integrated manufacturing recently completed for PRIMIR (www.primir.org), which is the organization that resulted from the merger of GAMIS (a former PIA affiliate) and the NPES Market Research Committee. He said that the report, is available from an NPES representative. He encouraged printers to consider joining PRIMIR.

Mason said that the study—a collaboration between PrintCom Consulting Group (Bill
Lamparter) and his company, Mason Consulting, resulted from a nine-month project completed in late 2004. The study involved 275 interviews, four expert panels, and 12 case studies. The goal of the study was to identify current technologies, barriers to adoption of CIM, costs and ROIs, likely standards and formats, necessary IT investments, and key attitudes among printers.

Discussing key findings of the PRIMIR study, Mason told the crowd that JDF is the de
facto standard for CIM. He said that most printers were found to be reluctant or indifferent to CIM (most likely because they have never attended the Digital Smart Factory, and don’t realize the benefits that can be obtained), and projected that the market is limited for the near future. He went on to say that key indicators of CIM success are print volume, printer size and type, management style and use of data, the existence of an MIS system, customer requirements, CTP plus ink key settings, and legacy equipment.

Finally, Doug Belkofer of EFI talked about CIP4 (www.cip4.org) and JDF, saying that
more than 300 companies now belong to the CIP4 consortium. He advised audience members to go to www.cip4.org for statistics on membership breakdown. CIP4 has a number of working groups dealing with everything from Digital, and MIS topics to sheetfed and web printing. Meetings and WebEx conference calls are held two to four times per month and face-to-face meetings and interoperability events are held three or four times per year. Belkofer made the important point that CIP4 needs more printers as members to make sure that what the many vendor members are building meets customer demands.

Summary
Whereas in the early days of The Digital Smart Factory Forum, presentations and discussion were very academic, this year’s event (and frankly, the last couple of years forums) was one that focused on practical subjects that can be implemented today-- and incorporated numerous real-world case studies. In the early days, the attendees worked for very large printing and publishing companies, and now the group is populated equally by medium-sized sheetfed commercial printers.

The R+E Council of the NAPL and its Digital Smart Factory group are open for membership by any interested party and are a great way to network with peers in the industry who are working hard to make their companies more efficient and profitable, by implementing technologies and concepts like those discussed here. I encourage you to contact the NAPL (www.napl.org); if you are already an NAPL member, you can easily add R+E Council membership to your package.